AEROFORM

AEROFORM LAB / TECHNICAL DOCS

TECH
NOLOGY

Every AEROFORM shoe is a calibrated instrument. We design around measurable performance first, then let the silhouette follow the data.

SEC.01

N2-FOAM
CUSHIONING

Our nitrogen-infused midsole is injected under controlled temperature and pressure, creating a foam matrix with lower density than standard EVA and a higher energy-return curve.

ENERGY RETURN 78%
WEIGHT SAVED 34g
DROP 8mm
DURABILITY CYCLES 600+
AEROFORM midsole cross-section showing nitrogen-foam cell structure
FIG.01 / FOAM MATRIX
SEC.02

MATERIAL
LIBRARY

Each upper is matched to the demands of its use case. Runners get breathable engineered knit. Court shoes get full-grain leather that ages in. Trail builds get ripstop and reinforced mud guards.

01

Engineered Knit

Zoned stretch and lockdown in a single jacquard layer. Vector 01 upper weight: 112 g.

02

Full-Grain Leather

European corrected-grain hides with a soft tumbling finish. Metro Court develops a subtle patina.

03

Ripstop + Rock Guard

Balanced 210D ripstop upper with a TPU mud guard wrapping the toe and heel for trail protection.

Close detail of AEROFORM full-grain leather upper
MAT.01 / LEATHER
Close detail of AEROFORM Trail Shift outsole
MAT.02 / RIPSTOP
SEC.03 ENGINEERING SEQUENCE

FROM LAST TO OUTSOLE IN FIVE STAGES

01

Last & Fit

Anatomical last mapped to 12,000 foot scans. Toe spring and heel pitch set before any upper is cut.

02

Midsole Mold

Nitrogen-foam injected into a machined aluminum mold with tuned density gradients fore to aft.

03

Upper Assembly

Pattern pieces are welded, not sewn where possible, to drop weight and remove abrasion points.

04

Outsole Lay

Rubber compound and lug geometry selected by surface: road, hardwood, rock or loose trail.

05

Calibration

Every production run is compression-tested and weighed against the master spec before release.

AEROFORM studio lineup of Vector 01 Ghost, Metro Court and Trail Shift Slate

SEE THE SPEC SHEETS

Compare drop, weight, stack and outsole data for every shoe in the catalog.

SHOP THE CATALOG